# Problem 3. The figure below shows a typical process chart. a. Complete the summary (top right)...

###### Question:

Problem 3. The figure below shows a typical process chart. a. Complete the summary (top right) portion of the chart. b. Step 1 takes 2.5 minutes, so the maximum number of units that can be processed is 60/2.5 24 per hour. Step 2 takes 2.0minutes, so the maximum output is 30 per hour. By going similarly through each step, determine the maximum output of the whole process (this is the bottleneck). Assume the process variable cost is \$25 each time the process is performed. The process is c performed 15 times per hour (on average) and this factory is open 350 days a year, 18 hours a day. What is the total labor cost associated with the process? d. The process chart also suggests areas for improvements. Discuss Inputs Solver-Process Charts Enter data in yelow shaded areas Process Typical process chat Summary Subject Assembly Number Time Distance Beginning: Fetch components Advty (mn of Steps Ending Cary unt to store Operation Transport Inset Step Inspect Append Step Delay Remoe Step Store Step Time Dstance No. (min) 2 50 50 0 Step Description Fetch camponents Put cemponents on machine Start machine Fecthe subassembly Wat for machine to stop Unload machine Inspect resut Joint subassembly Move unit to machine Load machine and stan Wat for machine to stop Unload machine Cary unt to inspaction anea Inspect and test Cany unt to Ensh area Finish unt Finish inspection Cary unt to stere 200 120 3 n 5.20 40.0 200 150 500 250 200 5.00 25.0 10 11 12 140 13 200 25.0 14 5 20 1 140 5 50 20.0 16 17 350 18 530 450

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